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New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - White Color $254.90 |
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NEW ALUMINUM ROAD RACING BIKE WOMANS SPECIFIC 24 SPEED $409.97 |
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New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - Black Color $254.90 |
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NEW 2011 GRAVITY AVENUE C ALUMINUM ROAD RACING 24-SPEED BIKE SHIMANO $319.99 |
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Road Bike 6061 Aluminum Race Face Cadence 120mm Stem – NEW $9.99 |
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RC RTR 1/18 4WD Aluminum Chassis On-Road Racing Car NEW $122.78 |
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SRP Aluminum Alloy Crank Bolts Fits Shimano Campagnolo Road Racing BMX MTB $17.99 |
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Road America Racing Aluminum Sign Elkhart Lake Wisconsin $5.00 |
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4 Minilite England Aluminum Wheels 14x7 Ford Mopar Road Race Mustang Trans Am $399.00 |
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Moose Racing standard aluminum handguards Dirt Bike ATV MX Off Road $55.95 |
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Kore Elite Aluminum Red Seatpost 31.6 mm Easton USA Made MTB Road Racing Light $40.00 |
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1979-98 Mustang Maximum Motorsports Aluminum Road Race Rear Lower Control Arms $219.99 |
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ALUMINUM DASH GAUGE PANEL IMCA NASCAR JGR ARCA COT SCCA ROAD RACE TOYOTA TRD $29.95 |
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RC RTR 1/18 4WD Aluminum Chassis On-Road Racing Car $112.97 |
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New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - Black Color $258.90 |
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Wheel Spacer 1/2 Aluminum IMCA Circle Track Off Road $10.99 |
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Wheel Spacer 1/2 Aluminum IMCA Circle Track Off Road $10.99 |
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Alate Aero Bladed Spoke 650c Front Wheel Aluminum Road Bike Racing 24 Spoke $40.00 |
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ATL Aluminum Container 32 gal. 26x26x14 SCCA/Off Road $433.13 |
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ATL Aluminum Container 32gal 34x18x15 Off Road/Vintage $433.13 |

Which aluminum alloy is best suited for a racecar chassis?
I've worked with plenty of aluminum alloys before, but I'm just curious to find other peoples' opinions on which alloy would be the best for building a lightweight racecar frame.
The considerations to keep in mind are: low weight, high strength, good weldability, good shock absorption for rough road racing.
It's not for a high-torque engine so chassis twisting will not be an issue.
I'm favoring 6061 alloy at the moment because I built an aircraft frame with it and it's pretty strong, but I haven't worked with everything, so let me know what you think (and why)!
--C
You really can't go wrong with 6061, although some have use 6063 which is also weldable. For 6061 I would use T6 unless you have a need for a lot of elongation, then T4. But I strongly suggest T6 temper.
Alloys 7075 and 2024 are not weldable using arc welding. They are very susceptible to stress corrosion cracking.
They require more exotic welding techniques such as EB, laser or friction stir.
KIRKEY ALUMINUM RACING SEAT
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Route 66 Hot Rod Mens T-shirt, Full Service With A Smile Waitress Design Mens Shirt Our Mens T-shirts are made of a fully machine washable cotton blend for a cool, versatile and comfortable fit every time.... |
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Route 66 Hot Rod Mens Ringer T-shirt, Full Service With A Smile Waitress Design V-neck Shirt Our Mens ringer t-shirts are made of a fully machine washable cotton/poly blend for a cool, versatile and comfortable fit every time.... |
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GMC Denali Boy's 24-Inch Road Bike $179.99 Finally, a road bike for smaller riders! The GMC Denali 24" Wheel 21-Speed Road Bike is built around a lightweight aluminum road bike frame. The Denali Road Bike is equipped with alloy calipers and brake levers. The high-profile alloy Vitesse racing rims look as good as they perform. Shimano Revo shifters allow you to shift with out taking your hands off the handle bars providing safety and confid... |
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Mongoose Spin BMX Freestyle Bike (20-Inch Wheels) $249.99 The Mongoose® Spin 20-in BMX bicycle brings you freestyle performance with a Mongoose® freestyle frame/fork and front and rear axle pegs.... |
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Schwinn Intersection Freewheel Single Speed Road Bike (700c Wheels) $299.99 Schwinn intersection freewheel single speed road bike has high profile 36 hole color matched rims. Bicycle frame constructed with aluminium material. Seat features adjustable seat height.... |
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Universal Fit Bolts Motorcycle Black Diamond Blade Style Side Rearview Mirrors For Harley Davidson Cruiser Chopper Suzuki Honda Kawasaki Yamaha BMW Scooter Vesp Moped $30.99 This listing is for Brand New Motorcycle Black Sharp Craggy Blade diamond style rearview side mirrors.Package includes one couple of rearview mirrors with 5 pcs 8mm/10mm adapted bolts.Mirror size: appr L 5 1/2" X W 2 1/4" (14cm X 5.7cm)Heavy duty Rough Black powder coated Billet aluminum stem/armHigh toughness ABS plastic mirror housing.Adjustable angle design.Require no modification, easy to inst... |
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Motorcycle ATV Dirt Off Road Sport Bike Hand Handlebar Handle Aluminum Black Rubber Gel Grip with Bar Ends Caps for Kawasaki Cruiser Scooter Chopper Touring Street Bike Ninja 250 500 ZX-6R ZX-6R ZX-12R ZX-14 ZX-RR ZX600 VN Vulcan 2000 1500 800 750 $16.99 This listing is for Brand New Universal fits Motorcylce ATV Hand Grips!Package includes one couple of Handlebar grips with Heavy duty brushed aluminum ends and bar end capsSize: left(bar side) hole: 22mm (7/8"); right(throttle side) hole:25mm (1") Overall Length: 13.2cm (5 1/8")Color: Silver-BlackMade of Durable PVC Gel rubber & AluminumNon slip design, provides smooth throttle tuning and better c... |
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Easy Match Motorcycle Watercraft ATV Touring Off Dirt Road Sport Bike Black Aluminum Rubber Gel Hand Handle Open Handlebar Grip without Bar Ends Caps for Suzuki GSXR GSX-R 600 750 1000 GSX1300R Katana Intruder 800 1400 1500 GS 250 300 400 SV650 GT380 GT550 GT550 B-King GSF 1200 LT250R LT500R $16.99 This listing is for Brand New Universal fits Motorcylce ATV Hand Grips!Package includes one couple of Handlebar grips with Heavy duty billet aluminum endsSize: left(bar side) hole: 22mm (7/8"); right(throttle side) hole:25mm (1") Overall Length: 12cm (4 3/4")Color: BlackMade of Durable PVC Gel rubber & AluminumNon slip design, provides smooth throttle tuning and better control.High quality firm ru... |
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Topeak Pocket Rocket Master Blaster Bike Pump $16.46 The Pocket Rocket Master Blaster from Topeak is a lightweight mini pump designed for road use, with an efficient design that pumps to 160 psi. Weighing in at just 4.05 ounces, the Pocket Rocket features alloy barrel construction with a soft Kraton head and plastic handle for a secure grip as you pump. Road-ready, the Pocket Rocket has an integrated dust cap that keeps the head clean and ready. The... |
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Stillen Lightweight Aluminum Flywheel Nissan 240SX SR20DET 89-98 $445.92 Stillen Lightweight Aluminum Flywheel Nissan 240SX SR20DET 89-98In road racing, being able to match road-speed to engine speed is critical for fast shifting and ultimate mastery of the transmission. This is made far simpler by optimizing the weight o |
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Stillen Lightweight Aluminum Flywheel Nissan 240SX 2.4L 89-98 $423.21 Stillen Lightweight Aluminum Flywheel Nissan 240SX 2.4L 89-98In road racing, being able to match road-speed to engine speed is critical for fast shifting and ultimate mastery of the transmission. This is made far simpler by optimizing the weight of t |
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OMP Honda Aluminum Upper Front Strut $209 OMP Honda aluminum Upper front Strut This will increase road holding termendously. The strut brace will help prevent chassis flex and reduce movement of the inner wings. |
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Clutch Masters Stage 4 Clutch w Aluminum Flywheel Acura CL 3.2L 01-04 $1500 The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard |
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Clutch Masters Stage 4 Clutch w Aluminum Flywheel BMW E46 3-Series 2.5L 2.8L 99-05 $1360 The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard |
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Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Jetta 2.0L Turbo 06-07 $1395 The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard |
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Clutch Masters Stage 4 Clutch 4-Puck w Aluminum Flywheel Subaru WRX 2.0L 02-05 $1150 The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard |
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Clutch Masters Stage 4 Clutch w Aluminum Flywheel BMW E36 M3 ALL 95-01 $1360 The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard |
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Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Golf 2.0L Turbo 06-09 $1395 The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard |
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Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Golf R32 3.2L 04-05 $1395 The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard |










