New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - Black Color, New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - White Color, NEW 2012 AVENUE A ALUMINUM ROAD RACING 14-SPEED BIKE SHIMANO , NEW WOMENS SPECIFIC ALUMINUM ROAD RACING BIKE SHIMANO, NEW 2011 GRAVITY AVENUE C ALUMINUM ROAD RACING 24-SPEED BIKE SHIMANO , Road Bike 6061 Aluminum Race Face Cadence 120mm Stem – NEW, 2011 NEW ALUMINUM ROAD RACING BIKE 24-SPD TRIPLE CRANK, 2011 LIGHTNING DT 50cm WHITE ALUMINUM ROAD RACING 24 SPEED BIKE, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 62CM YELLOW, NEW ALUMINUM ROAD RACING BIKE CARBON-FIBER FORK 24-SPD, NEW ALUMINUM ROAD RACING BIKE WOMANS SPECIFIC 24 SPEED MEDIUM 50c, NEW ALUMINUM ROAD RACING BIKE SHIMANO 24-SPD XSMALL 44CM, NEW ALUMINUM ROAD RACING TRI BIKE SHIMANO 105 XS SALE!, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 56CM YELLOW, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 53CM YELLOW, Bontrager Race 40cm Road Bike Aluminum Handlebar Used, Aluminum radiator YAMAHA OFF ROAD WR400F/WRF/WR 400 F 1998-2000 1999 98 4stroke, Wheel Spacer 1 " Aluminum IMCA Circle Track Off Road 1", NEW 2011 LIGHTNING DT 46cm YELLOW ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 44cm YELLOW ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 46cm WHITE ALUMINUM ROAD RACING 24 SPEED BIKE, NEW ALUMINUM ROAD RACING BIKE SHIMANO 24-SPD SMALL 46CM, ALUMINUM OFF ROAD RACING SLOTTED AIR FILTER, Wheel Spacer 3/4 Aluminum IMCA Circle Track Off Road , T-Work's Racing Aluminum Nut For 1/8 Off Road Set Up Stand ( 12mm x P1.25 ), ALUMINUM RADIO BOX NASCAR IMCA SCCA UMP NASA ROAD RACE ASPHALT DRAG LATE MODEL, NEW 2011 LIGHTNING DT 58cm YELLOW ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 58cm WHITE ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 44cm WHITE ALUMINUM ROAD RACING 24 SPEED BIKE TOP-LEVERS, 1988 TREK 1200 aluminum 58cm road race bike Bicycle Denin Blue Shimano 105, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 50CM YELLOW, New Aluminum Air Filter Box ATV QUAD MX Cafe Airbox Road Race AHRMA ATC Custom, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 59CM YELLOW, 7/8 Motorbike Cruiser Racing Dirt Bike Off-road Handlebar CNC Aluminum Gel Grips, 15" Kirkey Racing Aluminum Off-Road Containment Seat, MERCIER AERO TT ROAD RACING or TRIATHLON BIKE ALUMINUM CARBON FORK SHIMANO NEW, 1997 Mongoose Road Bike aluminum polished bicycle Shimano 105 Exage 55cm racing, 86 Honda ATC 250R Renthal Ultralight Aluminum 39T Rear Sprocket Off Road Racing, 86 Honda ATC 250R Renthal Ultralight Aluminum 38T Rear Sprocket Off Road Racing, 86 Honda ATC 250R Renthal Ultralight Aluminum 37T Rear Sprocket Off Road Racing, 86 Honda ATC 250R Renthal Ultralight Aluminum 36T Rear Sprocket Off Road Racing, TREK 1420 ROAD RACE & TRIATHLON BICYCLE ALUMINUM BLUE 22" FRAME 25-622 TIRES, Alate Aero Bladed Spoke 650c Front Wheel Aluminum Road Bike Racing 24 Spoke, Wheel Spacer 1/2 Aluminum IMCA Circle Track Off Road , 1979-98 Mustang Maximum Motorsports Aluminum Road Race Rear Lower Control Arms, RC RTR 1/18 4WD Aluminum Chassis On-Road Racing Car, ALUMINUM DASH GAUGE PANEL IMCA NASCAR JGR ARCA COT SCCA ROAD RACE TOYOTA TRD, Kore Elite Aluminum Red Seatpost 31.6 mm Easton USA Made MTB Road Racing Light , Moose Racing standard aluminum handguards Dirt Bike ATV MX Off Road, SRP Aluminum Alloy Crank Bolts Fits Shimano Campagnolo Road Racing BMX MTB ,
eBay Logo  

New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - White Color


New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - White Color


$254.90


NEW ALUMINUM ROAD RACING BIKE WOMANS SPECIFIC 24 SPEED


NEW ALUMINUM ROAD RACING BIKE WOMANS SPECIFIC 24 SPEED


$409.97


New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - Black Color


New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - Black Color


$254.90


NEW 2011 GRAVITY AVENUE C ALUMINUM ROAD RACING 24-SPEED BIKE SHIMANO


NEW 2011 GRAVITY AVENUE C ALUMINUM ROAD RACING 24-SPEED BIKE SHIMANO


$319.99


Road Bike 6061 Aluminum Race Face Cadence 120mm Stem – NEW


Road Bike 6061 Aluminum Race Face Cadence 120mm Stem – NEW


$9.99


RC RTR 1/18 4WD Aluminum Chassis On-Road Racing Car NEW


RC RTR 1/18 4WD Aluminum Chassis On-Road Racing Car NEW


$122.78


SRP Aluminum Alloy Crank Bolts Fits Shimano Campagnolo Road Racing BMX MTB


SRP Aluminum Alloy Crank Bolts Fits Shimano Campagnolo Road Racing BMX MTB


$17.99


Road America Racing Aluminum Sign Elkhart Lake Wisconsin


Road America Racing Aluminum Sign Elkhart Lake Wisconsin


$5.00


4 Minilite England Aluminum Wheels 14x7 Ford Mopar Road Race Mustang Trans Am


4 Minilite England Aluminum Wheels 14x7 Ford Mopar Road Race Mustang Trans Am


$399.00


Moose Racing standard aluminum handguards    Dirt Bike    ATV    MX    Off Road


Moose Racing standard aluminum handguards Dirt Bike ATV MX Off Road


$55.95


Kore Elite Aluminum Red Seatpost 31.6 mm Easton USA Made MTB Road Racing Light


Kore Elite Aluminum Red Seatpost 31.6 mm Easton USA Made MTB Road Racing Light


$40.00


1979-98 Mustang Maximum Motorsports Aluminum Road Race Rear Lower Control Arms


1979-98 Mustang Maximum Motorsports Aluminum Road Race Rear Lower Control Arms


$219.99


ALUMINUM DASH GAUGE PANEL IMCA NASCAR JGR ARCA COT SCCA ROAD RACE TOYOTA TRD


ALUMINUM DASH GAUGE PANEL IMCA NASCAR JGR ARCA COT SCCA ROAD RACE TOYOTA TRD


$29.95


RC RTR 1/18 4WD Aluminum Chassis On-Road Racing Car


RC RTR 1/18 4WD Aluminum Chassis On-Road Racing Car


$112.97


New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - Black Color


New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - Black Color


$258.90


Wheel Spacer 1/2 Aluminum IMCA Circle Track Off Road


Wheel Spacer 1/2 Aluminum IMCA Circle Track Off Road


$10.99


Wheel Spacer 1/2 Aluminum IMCA Circle Track Off Road


Wheel Spacer 1/2 Aluminum IMCA Circle Track Off Road


$10.99


Alate Aero Bladed Spoke 650c Front Wheel Aluminum Road Bike Racing 24 Spoke


Alate Aero Bladed Spoke 650c Front Wheel Aluminum Road Bike Racing 24 Spoke


$40.00


ATL Aluminum Container 32 gal. 26x26x14 SCCA/Off Road


ATL Aluminum Container 32 gal. 26x26x14 SCCA/Off Road


$433.13


ATL Aluminum Container 32gal 34x18x15 Off Road/Vintage


ATL Aluminum Container 32gal 34x18x15 Off Road/Vintage


$433.13

Aluminum Road Racing
Which aluminum alloy is best suited for a racecar chassis?

I've worked with plenty of aluminum alloys before, but I'm just curious to find other peoples' opinions on which alloy would be the best for building a lightweight racecar frame.
The considerations to keep in mind are: low weight, high strength, good weldability, good shock absorption for rough road racing.
It's not for a high-torque engine so chassis twisting will not be an issue.

I'm favoring 6061 alloy at the moment because I built an aircraft frame with it and it's pretty strong, but I haven't worked with everything, so let me know what you think (and why)!

--C

You really can't go wrong with 6061, although some have use 6063 which is also weldable. For 6061 I would use T6 unless you have a need for a lot of elongation, then T4. But I strongly suggest T6 temper.

Alloys 7075 and 2024 are not weldable using arc welding. They are very susceptible to stress corrosion cracking.
They require more exotic welding techniques such as EB, laser or friction stir.

KIRKEY ALUMINUM RACING SEAT


Route 66 Hot Rod Mens T-shirt, Full Service With A Smile Waitress Design Mens Shirt


Route 66 Hot Rod Mens T-shirt, Full Service With A Smile Waitress Design Mens Shirt



Our Mens T-shirts are made of a fully machine washable cotton blend for a cool, versatile and comfortable fit every time....


Route 66 Hot Rod Mens Ringer T-shirt, Full Service With A Smile Waitress Design V-neck Shirt


Route 66 Hot Rod Mens Ringer T-shirt, Full Service With A Smile Waitress Design V-neck Shirt



Our Mens ringer t-shirts are made of a fully machine washable cotton/poly blend for a cool, versatile and comfortable fit every time....


Route 66 Hot Rod Juniors T-shirt, Full Service With A Smile Waitress Design Juniors Shirt


Route 66 Hot Rod Juniors T-shirt, Full Service With A Smile Waitress Design Juniors Shirt



Our Juniors T-shirts are made of a fully machine washable cotton blend for a cool, versatile and comfortable fit every time....


GMC Denali Boy's 24-Inch Road Bike


GMC Denali Boy's 24-Inch Road Bike


$179.99


Finally, a road bike for smaller riders! The GMC Denali 24" Wheel 21-Speed Road Bike is built around a lightweight aluminum road bike frame. The Denali Road Bike is equipped with alloy calipers and brake levers. The high-profile alloy Vitesse racing rims look as good as they perform. Shimano Revo shifters allow you to shift with out taking your hands off the handle bars providing safety and confid...

Mongoose Spin BMX Freestyle Bike (20-Inch Wheels)


Mongoose Spin BMX Freestyle Bike (20-Inch Wheels)


$249.99


The Mongoose® Spin 20-in BMX bicycle brings you freestyle performance with a Mongoose® freestyle frame/fork and front and rear axle pegs....

Schwinn Intersection Freewheel Single Speed Road Bike (700c Wheels)


Schwinn Intersection Freewheel Single Speed Road Bike (700c Wheels)


$299.99


Schwinn intersection freewheel single speed road bike has high profile 36 hole color matched rims. Bicycle frame constructed with aluminium material. Seat features adjustable seat height....

Universal Fit Bolts Motorcycle Black Diamond Blade Style Side Rearview Mirrors For Harley Davidson Cruiser Chopper Suzuki Honda Kawasaki Yamaha BMW Scooter Vesp Moped


Universal Fit Bolts Motorcycle Black Diamond Blade Style Side Rearview Mirrors For Harley Davidson Cruiser Chopper Suzuki Honda Kawasaki Yamaha BMW Scooter Vesp Moped


$30.99


This listing is for Brand New Motorcycle Black Sharp Craggy Blade diamond style rearview side mirrors.Package includes one couple of rearview mirrors with 5 pcs 8mm/10mm adapted bolts.Mirror size: appr L 5 1/2" X W 2 1/4" (14cm X 5.7cm)Heavy duty Rough Black powder coated Billet aluminum stem/armHigh toughness ABS plastic mirror housing.Adjustable angle design.Require no modification, easy to inst...

Motorcycle ATV Dirt Off Road Sport Bike Hand Handlebar Handle Aluminum Black Rubber Gel Grip with Bar Ends Caps for Kawasaki Cruiser Scooter Chopper Touring Street Bike Ninja 250 500 ZX-6R ZX-6R ZX-12R ZX-14 ZX-RR ZX600 VN Vulcan 2000 1500 800 750


Motorcycle ATV Dirt Off Road Sport Bike Hand Handlebar Handle Aluminum Black Rubber Gel Grip with Bar Ends Caps for Kawasaki Cruiser Scooter Chopper Touring Street Bike Ninja 250 500 ZX-6R ZX-6R ZX-12R ZX-14 ZX-RR ZX600 VN Vulcan 2000 1500 800 750


$16.99


This listing is for Brand New Universal fits Motorcylce ATV Hand Grips!Package includes one couple of Handlebar grips with Heavy duty brushed aluminum ends and bar end capsSize: left(bar side) hole: 22mm (7/8"); right(throttle side) hole:25mm (1") Overall Length: 13.2cm (5 1/8")Color: Silver-BlackMade of Durable PVC Gel rubber & AluminumNon slip design, provides smooth throttle tuning and better c...

Easy Match Motorcycle Watercraft ATV Touring Off Dirt Road Sport Bike Black Aluminum Rubber Gel Hand Handle Open Handlebar Grip without Bar Ends Caps for Suzuki GSXR GSX-R 600 750 1000 GSX1300R Katana Intruder 800 1400 1500 GS 250 300 400 SV650 GT380 GT550 GT550 B-King GSF 1200 LT250R LT500R


Easy Match Motorcycle Watercraft ATV Touring Off Dirt Road Sport Bike Black Aluminum Rubber Gel Hand Handle Open Handlebar Grip without Bar Ends Caps for Suzuki GSXR GSX-R 600 750 1000 GSX1300R Katana Intruder 800 1400 1500 GS 250 300 400 SV650 GT380 GT550 GT550 B-King GSF 1200 LT250R LT500R


$16.99


This listing is for Brand New Universal fits Motorcylce ATV Hand Grips!Package includes one couple of Handlebar grips with Heavy duty billet aluminum endsSize: left(bar side) hole: 22mm (7/8"); right(throttle side) hole:25mm (1") Overall Length: 12cm (4 3/4")Color: BlackMade of Durable PVC Gel rubber & AluminumNon slip design, provides smooth throttle tuning and better control.High quality firm ru...

Topeak Pocket Rocket Master Blaster Bike Pump


Topeak Pocket Rocket Master Blaster Bike Pump


$16.46


The Pocket Rocket Master Blaster from Topeak is a lightweight mini pump designed for road use, with an efficient design that pumps to 160 psi. Weighing in at just 4.05 ounces, the Pocket Rocket features alloy barrel construction with a soft Kraton head and plastic handle for a secure grip as you pump. Road-ready, the Pocket Rocket has an integrated dust cap that keeps the head clean and ready. The...

Stillen Lightweight Aluminum Flywheel Nissan 240SX SR20DET 89-98


Stillen Lightweight Aluminum Flywheel Nissan 240SX SR20DET 89-98


$445.92


Stillen Lightweight Aluminum Flywheel Nissan 240SX SR20DET 89-98In road racing, being able to match road-speed to engine speed is critical for fast shifting and ultimate mastery of the transmission. This is made far simpler by optimizing the weight o

Stillen Lightweight Aluminum Flywheel Nissan 240SX 2.4L 89-98


Stillen Lightweight Aluminum Flywheel Nissan 240SX 2.4L 89-98


$423.21


Stillen Lightweight Aluminum Flywheel Nissan 240SX 2.4L 89-98In road racing, being able to match road-speed to engine speed is critical for fast shifting and ultimate mastery of the transmission. This is made far simpler by optimizing the weight of t

OMP Honda Aluminum Upper Front Strut


OMP Honda Aluminum Upper Front Strut


$209


OMP Honda aluminum Upper front Strut This will increase road holding termendously. The strut brace will help prevent chassis flex and reduce movement of the inner wings.

Clutch Masters Stage 4 Clutch w Aluminum Flywheel Acura CL 3.2L 01-04


Clutch Masters Stage 4 Clutch w Aluminum Flywheel Acura CL 3.2L 01-04


$1500


The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard

Clutch Masters Stage 4 Clutch w Aluminum Flywheel BMW E46 3-Series 2.5L  2.8L 99-05


Clutch Masters Stage 4 Clutch w Aluminum Flywheel BMW E46 3-Series 2.5L 2.8L 99-05


$1360


The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard

Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Jetta 2.0L Turbo 06-07


Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Jetta 2.0L Turbo 06-07


$1395


The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard

Clutch Masters Stage 4 Clutch 4-Puck w Aluminum Flywheel Subaru WRX 2.0L 02-05


Clutch Masters Stage 4 Clutch 4-Puck w Aluminum Flywheel Subaru WRX 2.0L 02-05


$1150


The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard

Clutch Masters Stage 4 Clutch w Aluminum Flywheel BMW E36 M3 ALL 95-01


Clutch Masters Stage 4 Clutch w Aluminum Flywheel BMW E36 M3 ALL 95-01


$1360


The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard

Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Golf 2.0L Turbo 06-09


Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Golf 2.0L Turbo 06-09


$1395


The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard

Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Golf R32 3.2L 04-05


Clutch Masters Stage 4 Clutch w Aluminum Flywheel Volkswagen Golf R32 3.2L 04-05


$1395


The clutch for aggressive drivers. This is the perfect road-racing application. Stage 4 utilizes a 4-puck ceramic sprung disc complemented by a bulletproof hub assembly. It is designed for cars with significant power upgrades. Engagement is hard
New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - Black Color, New 54cm Aluminum Road Bike Racing Bicycle 21 Speed Shimano - White Color, 4 Minilite England Aluminum Wheels 14x7 Ford Mopar Road Race Mustang Trans Am, Road America Racing Aluminum Sign Elkhart Lake Wisconsin, NEW ALUMINUM ROAD RACING BIKE WOMANS SPECIFIC 24 SPEED MEDIUM 50c, T-Work's Racing Aluminum Nut For 1/8 Off Road Set Up Stand ( 12mm x P1.25 ), NEW 2011 LIGHTNING DT 58cm YELLOW ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 46cm YELLOW ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 44cm YELLOW ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 58cm WHITE ALUMINUM ROAD RACING 24 SPEED BIKE, 2011 LIGHTNING DT 50cm WHITE ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 46cm WHITE ALUMINUM ROAD RACING 24 SPEED BIKE, NEW 2011 LIGHTNING DT 44cm WHITE ALUMINUM ROAD RACING 24 SPEED BIKE TOP-LEVERS, 1988 TREK 1200 aluminum 58cm road race bike Bicycle Denin Blue Shimano 105, Road Bike 6061 Aluminum Race Face Cadence 120mm Stem – NEW, Moose Racing standard aluminum handguards Dirt Bike ATV MX Off Road, NEW 2012 AVENUE A ALUMINUM ROAD RACING 14-SPEED BIKE SHIMANO , 2011 NEW ALUMINUM ROAD RACING BIKE 24-SPD TRIPLE CRANK, NEW ALUMINUM ROAD RACING BIKE CARBON-FIBER FORK 24-SPD, NEW 2011 GRAVITY AVENUE C ALUMINUM ROAD RACING 24-SPEED BIKE SHIMANO , NEW ALUMINUM ROAD RACING BIKE SHIMANO 24-SPD SMALL 46CM, NEW ALUMINUM ROAD RACING BIKE SHIMANO 24-SPD XSMALL 44CM, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 62CM YELLOW, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 59CM YELLOW, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 56CM YELLOW, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 53CM YELLOW, 2012 NEW ALUMINUM ROAD RACING BIKE 14 SPEED SHIMANO 50CM YELLOW, NEW ALUMINUM ROAD RACING TRI BIKE SHIMANO 105 XS SALE!, NEW WOMENS SPECIFIC ALUMINUM ROAD RACING BIKE SHIMANO, MERCIER AERO TT ROAD RACING or TRIATHLON BIKE ALUMINUM CARBON FORK SHIMANO NEW, TREK 1420 ROAD RACE & TRIATHLON BICYCLE ALUMINUM BLUE 22" FRAME 25-622 TIRES, Alate Aero Bladed Spoke 650c Front Wheel Aluminum Road Bike Racing 24 Spoke, RC RTR 1/18 4WD Aluminum Chassis On-Road Racing Car, 1979-98 Mustang Maximum Motorsports Aluminum Road Race Rear Lower Control Arms, Kore Elite Aluminum Red Seatpost 31.6 mm Easton USA Made MTB Road Racing Light , SRP Aluminum Alloy Crank Bolts Fits Shimano Campagnolo Road Racing BMX MTB , NEW ALUMINUM ROAD RACING BIKE WOMANS SPECIFIC 24 SPEED, 15" Kirkey Racing Aluminum Off-Road Containment Seat, 1997 Mongoose Road Bike aluminum polished bicycle Shimano 105 Exage 55cm racing, Aluminum radiator YAMAHA OFF ROAD WR400F/WRF/WR 400 F 1998-2000 1999 98 4stroke,